Water Factory Systems N4000 Series Owner's Manual

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CAT 4000
WATER QUALITY CONTROLLER
OWNER'S MANUAL
INSTALLATION
OPERATION
MAINTENANCE
SPECIFICATIONS
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1 2 3 4 5 6 ... 35 36

Summary of Contents

Page 1 - CAT 4000

CAT 4000 WATER QUALITY CONTROLLER OWNER'S MANUAL INSTALLATION OPERATION MAINTENANCE SPECIFICATIONS

Page 2

POOLCOMMWATER QUALITY MANAGEMENTFeedCl/BrFeedpHAlarmMENU UPDOWNENTERTRANSMITPOOLCOMMPOOLCOMMPOOLCOMMChemical Automation TechnologiesCAT 4000 Water Qua

Page 3

SECTION 6. PREPARING WATER CHEMISTRYNow that your new controller has been physically installed, water chemistry should be test

Page 4

SECTION 7. CAT 4000 SETUP & PROGRAMMINGThe CAT 4000 features a bright, menu-driven vacuum-flourescent display which makes set

Page 5

NORMAL OPERATING MODE:During normal operating mode, the display will indicate sensed pH, ORP, Flow Rate (with optional digital flow sensor) and a sta

Page 6 - IMPORTANT SAFETY INFORMATION

TO CALIBRATE pH:The CAT 4000 is far more accurate than most liquid test standards, but pH calibration is necessary to match manual water

Page 7

TO CHANGE THE ORP SETPOINT:The CAT 4000 is programmed at the factory to maintain ORP at 650 mV by default. This is the generally accepted world stand

Page 8

SECTION 8. ADVANCED CONFIGURATION OPTIONSTO ENTER THE CONFIGURATION SETUP MENU:The configuration setup menu contains features which enab

Page 9 - To Release Tubing:

pH PRIORITY:The CAT 4000 features a pH Priority setting which will inhibit ORP feed whenever pH is greater than .2 pH from the setpoint. This featur

Page 10 - POOLCOMM

pH LOW ALARM:The pH Low Alarm inhibits pH feed, sounds audible and visual alarms, and sends a message to the POOLCOMM website during a low pH conditio

Page 11 - TEST MINIMUM IDEAL MAXIMUM

ORP FEED:The CAT 4000 by default uses a time-based proportional feed algorithm which enables the precise control of virtually any body of water.

Page 12 - TRANSMIT

FOREWORD _Congratulations on your wise investment and welcome to t

Page 13

ORP OVERFEED TIMEOUT:The ORP Overfeed Timeout inhibits ORP feed, activates audible and visual alarms, and sends a message to the POOLCOMM website when

Page 14

ALARM SETUP:The Alarm Setup allows the audible alarm to be disabled without interfering with any other safeguards or alerts to the POOLCOMM website.Fr

Page 15

LEVEL/FLOW SENSOR INPUT # 3 SETUP:The third Level/Flow Sensor input is provided to facilitate, digital flow monitoring water level control, other feat

Page 16

RESTORE FACTORY DEFAULTS:The Restore Factory Defaults function erases all user-modified settings from memory and restores all factory default

Page 17

SECTION 9. CAT 4000 MENU TREEDefault Operating ModepH Setpoint 7.0 to 8.0 (Default 7.5)pH Calibrate Plus or

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Default Operating ModeConfiguration Setup MenuAUX Output SetupDisabledRemote AlarmpH Base FeedpH Acid FeedORP Feed UpORP Feed DownpH Level/Flow Sensor

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SECTION 10. MAINTENANCECAT 4000 CONTROLLER PACKAGEThe CAT 4000 controller unit is virtually

Page 20

SENSOR STORAGEExposure to atmospheric conditions will cause the sensor tips to dry out. Always remove and properly store sensors in the soaking caps

Page 21

SECTION 11. TESTING FOR NETWORK COVERAGECheck the Coverage MapCAT can provide a printed or electronic copy of the Reflex coverage map in

Page 22

SECTION 12. ACTIVATING COMMUNICATIONSTo activate your first CAT 4000 wireless controller on the POOLCOMM web site you must first

Page 23

TABLE OF CONTENTS _Section 1. Water Quality Control with the CAT 4000Section 2. CAT 4000

Page 24

SECTION 13. USING THE POOLCOMM WEBSITEBrowse to www.poolcomm.com. At the Login screen type your username and password, then click

Page 25

The following screen capture shows the settings which can be modified from the Unit Profile screen:SITE LOCATIONThis field is used to identify the spe

Page 26

SECTION 14. NOTIFICATIONS TO CELL PHONESThe POOLCOMM website can provide email alerts through every major cell phone provider. You

Page 27

SECTION 15. ALARM TROUBLESHOOTINGpH OUT OF RANGEpH is measured on a scale ranging from 0 to 14, with pH 7.0 considered ne

Page 28

ORP OVERFEEDThe ORP Overfeed timeout occurs when the CAT 4000 has been feeding chemical for a time greater than the selected maximum feed time and has

Page 29

SECTION 16. TECHNICAL SPECIFICATIONSEnclosure Type 7" x 7" x 2.3" Glass Filled PolycarbonateEnclosure Properties N

Page 30

WARRANTY warrants the CAT 4000 automated controller to be free of defects in material and workmanship for a period of five years from date

Page 31

SECTION 1. WATER QUALITY with the CAT 4000The CAT 4000 revolutionizes the manner in which water quality can be monitored and maintained. A

Page 32

SECTION 2. CAT 4000 SYSTEM COMPONENTSThe following is a description of the components incorporated in a typical CAT 4000 wirel

Page 33

SECTION 3. IMPORTANT SAFETY INFORMATIONIMPORTANT SAFETY INFORMATION1. WARNING - Important safety information is contained throughout

Page 34

SECTION 4. PACKAGE CONTENTSPlease unpack your new controller system carefully. Do not use a razor or sharp

Page 35 - 0-14 pH, 0-1000mV ORP

SECTION 5. SYSTEM INSTALLATIONThe following tools are recommended for installation:Drill (Cordless preferred)3/8

Page 36 - 092431A RevB

9. Connect the pH, ORP and Flow sensor cables to the controller unit as labeled. Sensor cables are constructed from a specialized material - never c

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